Electrical Systems

Direct AeroSystems is an Electro-Mechanical manufacturer to the Aerospace Industry. Our complete In-house electro-mechanical manufacturing services ensure your project moves smoothly from proto type to integration and into production. We offer an extensive selection of value added products and services such as:

Key Products & Services:
  • Cabling
  • Harnessing
  • Fabricating structural components
  • Electrical/Mechanical integration
  • Testing
  • Integrated shelf assemblies
  • Instrument panels
  • Junction box assemblies
  • Switch panels
  • CB panels
  • Rack assemblies

Installation Kits

Direct AeroSystems delivers kitting solutions that assemble parts and equipment needs for your custom project. Integrated program management allows us to become fully entrenched in your program, from the initial stages of development to production. Our pre-production and support staff work with program and project managers to ensure each customer’s installation design and build requirements are met. With successful management of the supply chain we offer complete top-level installation kit packages as well as the capabilities to deliver to the final assembly line. Our Goal is to optimize the installation with quality products that meet your unique needs.

  • Accurate drawing and specification interpretation
  • Cost-saving design or bill of material change suggestions
  • Reduced lead times and program costs
  • Operator Friendly Kits

Electrical Equipment

Production Equipment

  • Laselec MRO 200-A Laser Wire Marking Machine
  • Ideal Strip-Master 950 Automatic Wire Strippers
  • Tri Star Automatic Crimping System
  • Various Assortment of DMC Tooling
  • DMC Adapter Tool Sets
  • Weller WX 1 Digital Soldering Stations
  • DMC Connector Vises, Heat Shrink guns, and Various Manual Equipment.

Testing Equipment

  • Cirris CH2 Cable and Harness Tester
  • Cirris 1100R Cable and Harness Tester
  • Avtron Bonding Meters
  • Various Certified Fluke 179 True RMS Multi-meters

Placard and Decal Production

  • Gerber Edge FX Thermal Printer
  • Gerber Envision 375 Plotter
  • TE T200 Identification Label Printer
  • Brother Label Printer