Precision Machining

Direct AeroSystems specialize in highly-engineered precision machining of complex parts from various alloys such as aluminum, titanium, Inconel, and all other aerospace metals. We offer four and five-axis milling equipment, including multiple state-of-the-art DMG Mori 5-axis milling machines where we can manufacture parts up to 236 inches. Our CNC equipment allows for complex work path of angles, faces and radius in one operation, increasing the ability to hold tight tolerances. In addition to 5-Axis milling machines Direct AeroSystems has invested in pallet changer systems to be cost effective for blue-streak manufacturing services. We manufacture components such as:

  • Ribs and Spars
  • Major Frames and Bulkheads
  • Monolithic Aero Structures
  • Beams
  • Braces, Intercostals, Stringers, Struts, and Webs
  • Mechanical Components and Structural Details
  • Complex Fittings & Attachments
  • Seat Tracks
  • Doors and Access Panels
  • Flap Tracks
  • Critical Engine and Landing Gear Components

 

CNC Machines

Model:

  • GROB G350

Metal:

  • Type: Aluminum, Titanium, Inconel, Stainless Steel
  • Plate, extrusion, casting & forging

Machine Details:

  • 5 Axis Machine
  • Operating Envelope: 23.5” x 33.5” x 29.5”
  • Spindle Speed: 16,000 RPM Spindle (HSK 63)
GROB MONEY

Model:

  • DMG MORI DMC 85 monoBlock w/ Pallet Pool

Metal:

  • Type: Aluminum, Titanium, Inconel, Stainless Steel
  • Plate, extrusion, casting & forging

Machine Details:

  • 5 Axis Machine
  • Operating Envelope: 37” x 34” x 26”
  • Spindle Speed: 20,000 RPM Spindle (HSK 63)

Model:

  • DMG MORI 60 EVO Linear

Metal:

  • Type: Aluminum, Titanium, Inconel, Stainless Steel
  • Plate, extrusion, casting & forging

Machine Details:

  • 5 Axis Machine
  • Operating Envelope: 24” x 20” x 20”
  • Spindle Speed: 20,000 RPM Spindle (HSK 63)

Model:

  • DMG MORI DMF 260/11

Metal:

  • Type: Aluminum, Titanium, Inconel, Stainless Steel
  • Plate, extrusion, casting & forging

Machine Details:

  • 5 Axis Machine
  • Operating Envelope: 103” x 44” x 36”
  • Spindle Speed: 10,000 RPM Spindle (HSK 100)